1/4" - 1/2", INNER GROOVE COPPER TUBE WELD LINE, NEW 2001 (8193) Machinery International Corp

1/4" - 1/2", INNER GROOVE COPPER TUBE WELD LINE, NEW 2001 (8193) Our stock number: 8193
1/4 - 1/2 , INNER GROOVE COPPER TUBE WELD LINE, NEW 2001 (8193)

THIS LINE WAS MANUFACTURED IN 2001. IT WAS INSTALLED AND DEBUGGED IN 2002,
AND HAS PRODUCED 600 TONS OF COPPER TUBES FOR TRIAL.

  MANUFACTURER:                   MORI MACHINERY CORPORATION, JAPAN
  MODEL No.:                      MIU-30

TECHNICAL PARAMETERS:
  PRODUCT SIZE: 7.0mm (.275"), 9.52mm (.375"), 12.0mm (.4725")
  INNER GROOVED COPPER TUBE, WATER TANKS, BLAT TUBE

  WELDING TYPE:                   High frequency welding
  MAX. VELOCITY:                  200m/min (656 FPM)
  CAPACITY:                       250 KW
  OUTPUT:                         4000 MT/year

MACHINERY CONTENTS:
  DOUBLE MANDREL UNCOILER:        Max. O.D. 1500mm (5.9")
  Max. I.D. 400mm (15.7")

SHEAR & WELDER:
  Cuts the trailing ends and leading ends of strip material, TIG welder,

  and Perforator punch.

  Welder:                         YC-200BC1 (MATSUSHITA ELECTRIC)

DANCER ROLL - 4 SETS
  There are 3 fixed rolls in the middle of 2 up/down rolls which have a

  900mm stroke and it has certain loop length by going down up/down roll

  with constant pressure.

SPIRAL LOOPER:
Max. Limit of accumulated length 800m
Ensures constant welding when changing coils.

EMBOSS STANDS - 2 SETS
  Top/bottom shaft are driven by their own separate motors
  (vector inverter motor 15 kW)

  Bottom and middle shafts are fixed type and the top shaft goes up and

  down with its own servomotors at the work side and drive side.

  The pressure force is displayed by load cell for each work side and

  drive side.

  Guide shoe is set at emboss roll entry side & prevents strip movement.

  Work side housing is pulled out on the work side base by hydraulic

  cylinder at roll change.

  The extent of roll O.D.:        170-180mm

STRIP GUIDE STAND

DRIVEN ROLL STAND:
  This line has 12 sets of Driven stand, 3 sets of Breakdown roll stand,

  4 sets of Fin pass roll stand, 1 set of Ironing stand and 4 sets of

  Sizing roll stand. 

SIDE ROLL STAND:
  This is to assist forming of driven roll stand by 7 stands in forming

  and 4 stands in sizing.

ROTARY SEAM GUIDE STAND:
  Ceramic seam guide roll is inserted into open seam section, prevents

  seam rolling at welding and maintains best angle for welding.

SQUEEZE ROLL STAND:
  Squeeze force in welding and load cell be displayed.

  Squeeze roll & shaft are made of ceramics and are internal cooled type.

HIGH-FREQUENCY WELDER:            THERMATOOL CIF-100, 100KW, 600 KHZ

EARTH ROLL STAND:
  Emitted electric current is escaped from tube to earth

BEAD CUTTER: 2 SETS:
  Welded outer bead is trimmed by using 2 pieces of bites alternately

COOLING BOX / COOLING TABLE:
  Cool hold welded tube by jetting emulsion from nozzle.

TURKS HEAD STAND:
  Locate the rolls by rotating at the position and modify tube size by

  tightening the roll gap

MEASURING STAND:
  Winding length measure

FORMING SIZING DRIVE SECTION AND CASSETTE CHANGE
  Forming section:                A.C. vector motor 22kw
  Sizing section:                 A.C. vector inverter motor 3.7kw

ROTARY PRESS CUTTER:              A.C. servo motor 37kw

BENDING SECTION:                  Curvature and guide

WINDER - 2 SETS:                  To position a basket 

  To rotate turntable by AC vector inverter motor 15kw, bevel helical

  reducer and pulley.

EMULSION UNIT AND HYDRAULICS UNIT

BULL BLOCK WINDER FOR COPPER TUBE: 50 KW

* * * ALL SPECIFICATIONS ARE SUBJECT TO BUYER'S VERIFICATION * * *
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